gushushanya mu buryo bwikora

Ibigo bicunga ibikoresho birimo gukoresha uburyo bwo gukora ibintu bushingiye ku makuru kugira ngo bigere ku ntego z'igihe kirekire z'ubwiza bwo hejuru, kugabanya imyanda, gukora amasaha menshi no kugabanya ikiguzi. Guhuza neza uburyo bwo gusuka no gushushanya hakoreshejwe ikoranabuhanga (gusuka no gushushanya mu buryo butagira imitako) ni ingenzi cyane ku bigo bicunga ibikoresho bihura n'ibibazo byo gukora mu gihe gito, kugabanya igihe cyo gukora no guhindura icyitegererezo kenshi. Hamwe na sisitemu zo gushushanya no gushushanya zikorana mu buryo bwikora, uburyo bwo gushushanya burushaho kwihuta kandi ibice byiza bigakorwa buri gihe. Uburyo bwo gusuka ibikoresho bwikora burimo gukurikirana ubushyuhe bwo gusuka, ndetse no kugaburira ibikoresho byo gutera no kugenzura buri mashini. Ibi byongera ubwiza bwa buri mashini kandi bigabanya igipimo cy'ibisigazwa. Ubu buryo bwikora busesuye kandi bugabanya gukenera abakora bafite uburambe bw'imyaka myinshi. Ibikorwa nabyo birushaho kuba byiza kuko abakozi bake muri rusange babigizemo uruhare. Iki cyerekezo si icyerekezo cy'ejo hazaza; Ibi birimo kuba ubu. Ibikoresho nka mashini zicunga ibikoresho na robotike, gukusanya no gusesengura amakuru byateye imbere mu myaka ibarirwa muri za mirongo, ariko iterambere ryihuta vuba aha hamwe n'iterambere rya mudasobwa zihendutse kandi zifite ubushobozi bwo gukora neza hamwe n'ibikoresho bigezweho bya Industry 4.0 hamwe na sisitemu zo kugenzura zijyanye. Ibisubizo n'abafatanyabikorwa ubu bituma ibigo bikora ibikorwa remezo bikomeye kandi by'ubwenge kugira ngo bishyigikire imishinga ikomeye, bihuriza hamwe ibikorwa byinshi byigenga byari bisanzwe bigamije guhuza imbaraga zabyo. Kubika no gusesengura amakuru yakusanyijwe n'izi sisitemu zikora kandi zihujwe binafungura amarembo y'uruhererekane rwiza rw'ivugurura rihoraho rishingiye ku makuru. Ibigo bikora bishobora gukusanya no gusesengura ibipimo by'imikorere binyuze mu gusuzuma amakuru y'amateka kugira ngo haboneke isano iri hagati yabyo n'ibyavuye mu bikorwa. Hanyuma, inzira ikora ikoresheje ikoranabuhanga itanga ibidukikije bisobanutse aho iterambere ryose ryagaragajwe n'isesengura rishobora kugeragezwa neza kandi vuba, kwemezwa, kandi aho bishoboka, gushyirwa mu bikorwa.
Imbogamizi zo Gutunganya Imashini mu buryo Budahindagurika Kubera ko hari icyerekezo cyo gukora mu buryo butunguranye, abakiriya bakoresha imirongo yo gushushanya ya DISAMATIC® bakunze guhindura moderi kenshi hagati y’uduce duto. Hakoreshejwe ibikoresho nka Automatic Powder Changer (APC) cyangwa Quick Powder Changer (QPC) yo muri DISA, templates zishobora guhindurwa mu munota umwe gusa. Uko habaho impinduka mu miterere yihuta, ikibazo kiri muri iyo gahunda gihinduka kijya mu gusukura—igihe gisabwa kugira ngo wimure intoki tundish yo gusukura nyuma yo guhindura imiterere. Gusuka imashini mu buryo budahindagurika ni bwo buryo bwiza bwo kunoza iyi ntambwe yo gusuka. Nubwo gusuka akenshi biba byikora ku buryo busanzwe, ikoranabuhanga ryuzuye risaba guhuza neza sisitemu zo kugenzura umurongo wo gushushanya n'ibikoresho byo kuzuza kugira ngo bikore neza mu buryo buhuye mu bihe byose bishoboka byo gukora. Kugira ngo ibi bigerweho mu buryo bwizewe, igikoresho cyo gusuka kigomba kumenya neza aho ari byiza gusuka imashini ikurikiraho, kandi nibiba ngombwa, guhindura aho igikoresho cyo kuzuza giherereye. Kugera ku kuzuza neza mu buryo buhamye mu buryo buhamye bwo gukora imashini imwe ntabwo bigoye cyane. Igihe cyose imashini nshya ikozwe, inkingi y'imashini igenda intera imwe (ubunini bw'imashini). Muri ubu buryo, icyuma cyo kuzuza gishobora kuguma mu mwanya umwe, cyiteguye kuzuza ifumbire ikurikira irimo ubusa nyuma y’uko umurongo w’umusaruro uhagaritswe. Hakenewe gusa impinduka nto ku mwanya wo gusuka kugira ngo habeho impinduka mu bugari bw’ifumbire iterwa n’impinduka mu gucicikana k’umucanga. Gukenera uku gukosora neza vuba aha byagabanutse cyane bitewe n’imiterere mishya y’umurongo wo gusuka ituma imyanya yo gusuka ikomeza kuba myiza mu gihe cyo gukora neza. Nyuma yuko buri gusuka kurangiye, umurongo wo gushushanya wongera gutera intambwe imwe, ushyira ifumbire ikurikira irimo ubusa mu mwanya wayo kugira ngo utangire gusuka ukundi. Mu gihe ibi biri kuba, igikoresho cyo kuzuza gishobora kongera kuzuzwa. Mu gihe uhindura icyitegererezo, ubugari bw’ifumbire bushobora guhinduka, bisaba ikoranabuhanga rihambaye. Bitandukanye n’uburyo bwo gusiga umucanga utambitse, aho uburebure bw’ifumbire y’umucanga buba buhamye, inzira ya DISAMATIC® ihagaze ishobora guhindura ubugari bw’ifumbire ku bunini bukenewe kuri buri tsinda ry’ifilimi kugira ngo igumane igipimo gihoraho cy’umucanga n’icyuma kandi irebe uburebure bw’icyitegererezo. Iki ni inyungu ikomeye mu kwemeza ko ifumbire nziza n’ikoreshwa ry’umutungo, ariko ubunini butandukanye bw’ifumbire butuma kugenzura gusuka mu buryo bwikora bigorana. Nyuma yo guhindura icyitegererezo, imashini ya DISAMATIC® itangira gukora itsinda rikurikira ry’ibibumbano bifite ubunini bumwe, ariko imashini yuzuza ku murongo iracyazuza ibibumbano by’icyitegererezo cyabanje, bishobora kugira ubunini butandukanye bw’ibibumbano. Kugira ngo ibi birwanye, umurongo w’ibibumbano n’uruganda rwuzuza bigomba gukora neza nk’uburyo bumwe buhuriweho, bigatanga ibibumbano bifite ubunini bumwe kandi bigasuka ikindi mu buryo bwizewe. Gusuka neza nyuma y’ishusho bihinduka. Nyuma yo guhindura icyitegererezo, ubunini bw’ibibumbano bisigaye hagati y’imashini zibumba buguma ari bumwe. Igice cyo gusuka cyakozwe mu cyitegererezo cyabanje gikomeza kuba kimwe, ariko kubera ko ibibumbano bishya biva mu mashini zibumba bishobora kuba binini cyangwa bito, umugozi wose ushobora gutera imbere mu ntera zitandukanye muri buri ruziga - kugera ku bunini bw’ishusho nshya. Ibi bivuze ko buri gihe imashini ibumba, sisitemu yo gusuka neza igomba guhindura aho ibumba riherereye mu rwego rwo kwitegura imashini ikurikira. Nyuma y’uko ibumba ryabanje risutswe, ubunini bw’ibibumbano burongera bugahinduka kandi umusaruro uhamye urakomeza. Urugero, niba ibumba rishya rifite ubugari bwa mm 150 aho kuba ibumba rya mm 200 ryari rigisukwa mbere, igikoresho cyo gusuka kigomba gusubira inyuma kuri mm 50 yerekeza ku mashini ibumba buri gice cy’ibumba kugira ngo gitere neza. . Kugira ngo uruganda rusuka rwitegure gusukwa igihe inkingi y’ibumba ihagaze kugenda, ikigo gishinzwe kuzuza ibyuma kigomba kumenya neza ibumba rizasukwamo, igihe n’aho rizagera mu gace gasukwamo. Hakoreshejwe icyitegererezo gishya gikora ibumba rinini mu gihe cyo gusuka ibumba rito, sisitemu igomba kuba ishobora gusuka ibumba ebyiri mu ruziga rumwe. Urugero, iyo ukora ibumba rifite umurambararo wa mm 400 no gusuka ibumba rifite umurambararo wa mm 200, igikoresho cyo gusuka kigomba kuba kiri kure ya mm 200 uvuye ku mashini ibumba kuri buri bumba ryakozwe. Hari igihe ibumba rifite umurambararo wa mm 400 rizasunika ibumba ritari ryuzuye rifite umurambararo wa mm 200 rikava mu gace gashobora gusukwamo. Muri iki gihe, imashini ibumba igomba gutegereza kugeza igihe icyuma cyo gusukamo kirangije gusukwa ibumba ribiri rya mm 200 mbere yo gukomeza ku rindi. Cyangwa, iyo ukora imashini ntoya, imashini isuka igomba kuba ishobora gusimbuka isuka burundu mu gihe ikomeza gusuka imashini nini. Urugero, iyo ukora imashini ifite umurambararo wa mm 200 no gusuka imashini ifite umurambararo wa mm 400, gushyira imashini nshya ifite umurambararo wa mm 400 mu gace isukamo bivuze ko hagomba gukorwa imashini ebyiri zifite umurambararo wa mm 200. Gukurikirana, kubara no guhanahana amakuru bikenewe kugira ngo habeho uburyo bwo gusuka no gusukamo buhuriweho kugira ngo habeho gusukamo mu buryo bwikora, nk'uko byasobanuwe haruguru, byagiye bibera imbogamizi abatanga ibikoresho benshi mu bihe byashize. Ariko kubera imashini zigezweho, sisitemu za digitale n'uburyo bwiza bwo gukora, gusukamo mu buryo butagorana bishobora kugerwaho (kandi byarakozwe) vuba hadakoreshejwe uburyo bwinshi. Igisabwa cy'ingenzi ni uburyo bwo "kubara" inzira, gutanga amakuru yerekeye aho buri fomu iherereye mu gihe nyacyo. Sisitemu ya DISA ya Monitorizer®|CIM (Computer Integrated Module) igera kuri iyi ntego ifata inyandiko kuri buri mashini ikozwe no gukurikirana uko igenda binyuze mu murongo w'umusaruro. Nk'igihe cy'imikoreshereze, ikora urukurikirane rw'amakuru ajyanye n'igihe abara aho buri mashini n'umunwa wayo biherereye ku murongo w'umusaruro buri segonda. Iyo bibaye ngombwa, ihanahana amakuru mu buryo bufatika na sisitemu yo kugenzura uruganda rwuzuza n'izindi sisitemu kugira ngo ihuze neza. Sisitemu ya DISA ikura amakuru y'ingenzi kuri buri bumba mu bubiko bwa CIM, nk'ubugari bw'ibumba n'ubushobozi bwo gusukwa, ikayohereza muri sisitemu yo kugenzura uruganda rwuzuza. Ikoresheje aya makuru nyayo (yakozwe nyuma yuko bumba risohotse), icyuma gisuka gishobora kwimura ihuriro ryo gusukwa kikagera ahantu hakwiye mbere yuko bumba rigera, hanyuma kigatangira gufungura inkoni yo guhagarika mu gihe bumba rigikomeje kugenda. Ibumba rigera igihe cyo kwakira icyuma kiva mu ruganda rusuka. Iki gihe cyiza ni ingenzi, ni ukuvuga ko gushonga kugera ku gikombe cyo gusukwa neza. Igihe cyo gusukwa ni ikibazo gisanzwe cyo gutanga umusaruro, kandi mu gihe cyo gupima neza igihe cyo gusukwa, igihe cyo gusuka gishobora kugabanukaho icumi ry'isegonda. Sisitemu yo gusuka ya DISA kandi yohereza amakuru ajyanye nayo kuva mu mashini isuka, nk'ingano y'ibumba n'umuvuduko wo guterwa, ndetse n'amakuru yagutse nko gukandagira umucanga, kuri Monitizer®|CIM. Hanyuma, Monitizer®|CIM yakira kandi ikabika ibipimo by'ingenzi ku bwiza bwa buri bumba riva mu ruganda rwuzuza, nk'ubushyuhe bwo gusuka, igihe cyo gusuka, n'uko inzira zo gusuka no gutera zigenda neza. Ibi bituma ubwoko bumwe na bumwe bushyirwa mu kamenyetso ko bubi kandi butandukanywa mbere yo kuvanga muri sisitemu yo gutigisa. Uretse gukora imashini zibumba, imirongo yo gushushanya no gusuka, Monitizer®|CIM itanga urwego rw'inganda 4.0 rukurikiza uburyo bwo kugura, kubika, gutanga raporo no gusesengura. Ubuyobozi bw'inganda bushobora kureba raporo zirambuye no gusesengura amakuru kugira ngo bukurikirane ibibazo by'ubuziranenge no guteza imbere iterambere rishoboka. Ortrander's Seamless Casting Experience Ortrander Eisenhütte ni uruganda rw'umuryango mu Budage rwihariye mu gukora imashini zibumba ibyuma biciriritse, byiza cyane ku bikoresho by'imodoka, amashyiga y'ibiti n'ibikorwa remezo, hamwe n'ibice by'imashini rusange. Uruganda rukora icyuma cy'umukara, icyuma gikozwe mu buryo bwa ductile n'icyuma cya grafiti gifatanye kandi rukora toni zigera ku 27.000 z'imashini zibumba ibyuma byiza ku mwaka, rukora amasahani abiri mu cyumweru. Ortrander ikora amatanura ane ya toni 6 ashongesha ibikoresho hamwe n'imirongo itatu ya DISA, ikora toni zigera ku 100 z'imashini zishongesha ibikoresho ku munsi. Ibi birimo gukora isaha imwe mu gihe gito, rimwe na rimwe bike ku bakiriya bakomeye, bityo icyitegererezo kigomba guhinduka kenshi. Kugira ngo inoze ireme n'imikorere, Umuyobozi Mukuru Bernd H. Williams-Book yashoye amafaranga menshi mu gushyira mu bikorwa ikoranabuhanga no gusesengura. Intambwe ya mbere kwari ukwikora ku buryo bwo gushongesha icyuma no kugipima, kuvugurura amatanura atatu asanzwe ashongesha ibikoresho hakoreshejwe sisitemu igezweho ya pourTECH, irimo ikoranabuhanga rya laser rya 3D, icupa ry'ibikoresho n'igenzura ry'ubushyuhe. Amatanura, imigozi n'imirongo yo gushongesha ibikoresho ubu bigenzurwa kandi bihuzwa mu buryo bw'ikoranabuhanga, bikora hafi ya byose mu buryo bwikora. Iyo imashini ihindura icyitegererezo, pourTECH pour controller ibaza sisitemu ya DISA Monitorizer®|CIM ku bipimo bishya by'imashini. Ishingiye ku makuru ya DISA, pour controller ibara aho igomba gushyira agace ko gushongesha ibikoresho kuri buri gushongesha ibikoresho. Imenya neza igihe imashini nshya ya mbere igeze ku ruganda rwuzuza ibikoresho kandi igahita ihindura uburyo bushya bwo gushongesha ibikoresho. Iyo jig igeze ku iherezo ry'imashini igihe icyo ari cyo cyose, imashini ya DISAMATIC® irahagarara maze jig igaruka ubwayo. Iyo imashini nshya ya mbere ikuweho, uyikoresha amenyeshwa kugira ngo arebe neza ko iri mu mwanya wayo. Inyungu zo gucukura mu buryo butagira umwanda. Uburyo busanzwe bwo gucukura mu ntoki cyangwa sisitemu zidakomeye cyane zishobora gutuma igihe cyo kuyikora gitakaza mu gihe cyo guhindura icyitegererezo, ibyo bikaba byanze bikunze nubwo haba hari impinduka zihuse ku imashini icukura. Gusubizaho imashini icukura n'imashini icukura mu buryo butinda, bisaba abayikoresha benshi, kandi bikunze kugira amakosa nko gushya. Ortrander yasanze iyo icukura mu macupa, abakozi bayo bahitaga bananirwa, batakaza ubushobozi bwo kwibanda, kandi bagakora amakosa, nko kuruhuka. Guhuza neza imashini icukura n'icukura mu buryo butagira umwanda bituma habaho inzira zihuse, zihamye kandi nziza mu gihe bigabanya imyanda n'igihe cyo kuruhuka. Muri Ortrander, kuzuza mu buryo bwikora bikuraho iminota itatu yasabwaga mbere kugira ngo hakosorwe aho icyuma cyo kuzuza giherereye mu gihe cyo guhindura icyitegererezo. Uburyo bwose bwo guhindura bwafataga iminota 4.5, nk'uko Bwana Williams-Book yabitangaje. Munsi y'iminota ibiri uyu munsi. Mu guhindura hagati ya moderi 8 na 12 kuri buri shampiyona, abakozi ba Ortrander ubu bamara iminota 30 kuri buri shampiyona, kimwe cya kabiri cy’uko byari bimeze mbere. Ubwiza burushaho kwiyongera binyuze mu guhuza neza no kugira ubushobozi bwo kunoza imikorere. Ortrander yagabanyije imyanda ku kigero cya 20% binyuze mu gushyiraho uburyo bwo gusuka budafite imipaka. Uretse kugabanya igihe cyo gukora iyo uhindura moderi, umurongo wose wo gushushanya no gusuka usaba abantu babiri gusa aho kuba batatu babanje. Ku shampiyona zimwe na zimwe, abantu batatu bashobora gukoresha imirongo ibiri yuzuye yo gukora. Igenzura ni ryo shampiyona hafi ya yose aba bakozi bakora: uretse guhitamo moderi ikurikira, gucunga imvange y’umucanga no gutwara ishongesha, bafite imirimo mike yo gukora n'intoki. Indi nyungu ni ukugabanuka k'ubukene bw'abakozi b'inararibonye, ​​bigoye kubona. Nubwo ikoranabuhanga risaba amahugurwa y'abakoresha, riha abantu amakuru y'ingenzi mu buryo bakeneye kugira ngo bafate ibyemezo byiza. Mu gihe kizaza, imashini zishobora gufata ibyemezo byose. Amakuru aturuka ku gusuka budafite imipaka Iyo bagerageza kunoza imikorere, abakora uruganda bakunze kuvuga bati: "Dukora ikintu kimwe mu buryo bumwe, ariko hakaboneka ibisubizo bitandukanye." Bityo basuka ku bushyuhe bumwe n'urwego rumwe mu masegonda 10, ariko hari uburyo bwo gusuka bukoresha neza kandi hari n'ububi. Mu kongeramo sensor zikora mu buryo bwikora, gukusanya amakuru afite igihe kuri buri parameter y'imikorere, no gukurikirana ibyavuye mu bushakashatsi, sisitemu yo gukata ikora neza ikora uruhererekane rw'amakuru ajyanye n'imikorere, bigatuma byoroha kumenya impamvu nyamukuru iyo ubuziranenge butangiye kwangirika. Urugero, iyo habayeho ibintu bitunguranye mu itsinda rya disiki za feri, abayobozi bashobora kugenzura vuba ko ibipimo biri mu mbibi zemewe. Kubera ko abagenzura imashini ikora, uruganda rukora ibikoresho n'indi mirimo nk'itanura n'imashini zivanga umucanga bakorana, amakuru bakora ashobora gusesengurwa kugira ngo hamenyekane isano mu gihe cyose cy'ibikorwa, kuva ku miterere y'umucanga kugeza ku bwiza bw'ubuso bwa nyuma bw'ibikoresho byo gukata. Urugero rumwe rushoboka ni uburyo urwego rw'isuka n'ubushyuhe bigira ingaruka ku kuzuza ibumba kuri buri gishushanyo. Ububiko bw'amakuru buvamo kandi bushyiraho urufatiro rwo gukoresha tekiniki zikora mu buryo bwikora nko kwiga imashini n'ubwenge bw'ubukorano (AI) kugira ngo hakorwe neza ibikorwa. Ortrander ikusanya amakuru y'imikorere mu gihe nyacyo binyuze mu buryo bw'imashini, ibipimo bya sensor n'ingero z'ibizamini. Kuri buri mashini ikora, ibipimo bigera ku gihumbi birakusanywa. Mbere, yandikaga igihe gisabwa kuri buri gusuka, ariko ubu izi neza urwego rw'umunwa wo gusuka buri segonda, bigatuma abakozi b'inararibonye basuzuma uburyo iki gipimo gikora ku bindi bimenyetso, ndetse n'ubwiza bwa nyuma bw'umunwa wo gusuka. Ese amazi ava mu munwa wo gusuka mu gihe umunwa wuzuzwa, cyangwa umunwa wo gusuka wuzuzwa ku rugero ruhoraho mu gihe cyo kuzuza? Ortrander ikora imashini miliyoni eshatu kugeza kuri eshanu ku mwaka kandi yakusanyije amakuru menshi. Ortrander kandi ibika amashusho menshi ya buri gusuka mu bubiko bwa pourTECH mu gihe habayeho ibibazo by'ubuziranenge. Gushaka uburyo bwo gupima aya mashusho mu buryo bwikora ni intego y'ejo hazaza. Umwanzuro. Gutunganya no gusuka mu buryo bwikora bitanga inzira zihuse, ubwiza buhamye kandi imyanda mike. Hamwe no gusuka neza no guhindura imiterere yikora, umurongo w'umusaruro ukora neza, bisaba imbaraga nke gusa. Kubera ko umukozi agira uruhare mu kugenzura, hakenewe abakozi bake. Gusuka mu buryo butagira umugozi ubu bikoreshwa ahantu henshi ku isi kandi bishobora gukoreshwa ku nganda zose zigezweho. Buri ruganda ruzakenera igisubizo gitandukanye gato gihuye n'ibyo rukeneye, ariko ikoranabuhanga ryo kubishyira mu bikorwa ryaragaragaye neza, ubu riboneka muri DISA n'umufatanyabikorwa warwo pour-tech AB, kandi ntabwo risaba akazi kenshi. Imirimo yihariye ishobora gukorwa. Gukoresha ubwenge bw'ubukorano n'ikoranabuhanga ryikora mu bigo biracyari mu cyiciro cyo kugerageza, ariko uko ibigo birema n'ibigo birema amashanyarazi bikusanya amakuru menshi n'uburambe bw'inyongera mu myaka ibiri cyangwa itatu iri imbere, impinduka mu buryo bwikora zizihuta cyane. Ubu buryo ni ubw'amahitamo, ariko, kuko ubuhanga mu gukoresha amakuru ari bwo buryo bwiza bwo kunoza imikorere no kunoza inyungu, ikoranabuhanga rinini no gukusanya amakuru birimo kuba umushinga usanzwe aho kuba umushinga w'igerageza. Mu bihe byashize, umutungo ukomeye w'ikigo cy'amashanyarazi wari icyitegererezo cyacyo n'uburambe bw'abakozi bacyo. Ubu ko gukoresha neza ibikoresho bikozwe mu buryo bunoze bihujwe na ikoranabuhanga rinini na sisitemu za Industry 4.0, amakuru ari kuba inkingi ya gatatu y'intsinzi y'ikigo cy'amashanyarazi.
—Turashimira byimazeyo pour-tech na Ortrander Eisenhütte ku bitekerezo byabo mu gihe cyo gutegura iyi nkuru.
Yego, ndifuza kwakira ikinyamakuru cya Foundry-Planet gisohoka kabiri mu cyumweru kirimo amakuru yose agezweho, ibizamini na raporo ku bicuruzwa n'ibikoresho. Hamwe n'amakuru adasanzwe - byose hamwe no guhagarika ku buntu igihe icyo ari cyo cyose.