molding yikora

Ibishirirwa bitera uburyo bwo gufatanya amakuru ahitamo kugirango ugere ku ntego z'igihe kirekire, imyanda idahwitse, igihe ntarengwa na bike. Ihuriro ryuzuye rya digitale yo gusuka no kubumba (gutashya ubusa) ni iy'amafirime agaciro cyane cyane ku myanwa zihuye nibibazo byo gukora-mugihe, bigabanijwe cyane. Hamwe na sisitemu yo kugaburira no guta sisitemu ihuza hamwe, inzira yo kwita cyane irahinduka vuba kandi ibice byiza bifite ireme bikozwe neza. Inzira yo gusuka mu buryo bwikora irimo gukurikirana ubushyuhe bwo gusuka, ndetse no kugaburira ibikoresho bya giteolation no kugenzura buri mold. Ibi biteza imbere ireme rya buri carage kandi rigabanya igipimo cyibice. Iri hitagaciro ryuzuye rigabanya kandi gukenera abakora imyaka myinshi yuburambe bwihariye. Ibikorwa nabyo bihinduka umutekano kubera ko abakozi bake babigizemo uruhare muri rusange. Iyerekwa ntabwo ryerekwa ejo hazaza; Ibi biraba ubu. Ibikoresho nko gufatanya no gufatanya, gukusanya amakuru no gusesengura byahindutse mumyaka mirongo, ariko iterambere ryihuse vuba hamwe niterambere ryinganda ziheruka hamwe na sisitemu yo kugenzura. Ibisubizo hamwe nabafatanyabikorwa ubu bishoboza ibyo urwango, ubwenge bwo gushyigikira imishinga ikomeye, bihuza byinshi byigenga kugirango bahuze imbaraga zabo. Kubika no gusesengura gahunda yakusanyijwe niyi sisitemu yikora, ihuriweho nayo ifungura umuryango muburyo bwiza bwo kunoza amakuru. Inziba zirashobora gukusanya no gusesengura ibikorwa bisuzuma amakuru yamateka kugirango abone isano iri hagati yabo no gutunganya ibisubizo. Inzira yikora noneho itanga ibidukikije bisobanutse aho iterambere ryagaragaye nisesengura rishobora kuba ryarageragejwe kandi ryemewe kandi rishoboka, ryashyizwe mubikorwa.
Ibibazo bibumbabumba byibintu bitewe no kugana umusaruro gusa, abakiriya bakoresha imirongo ihinduranya® yakunze guhindura moderi kenshi hagati yimodoka nto. Gukoresha ibikoresho nkumukoresha wikora (APC) cyangwa ifu yihuse (QPC) avuye kuri Disa, inyandikorugero irashobora guhinduka mugihe gito. Nkuko impinduka yihuta ihinduka, icupa mugikorwa rikunda gushingira ku gusuka-igihe gisabwa kwimura intoki kugirango usuke nyuma yicyitegererezo. Gutera ikirere nuburyo bwiza bwo kunoza iyi ntambwe yo gutakaza. Nubwo guhita bikunze gukora muburyo bumwe, bwikora busaba guhuza uburyo bwo kugenzura umurongo wibikoresho hamwe nibikoresho byuzura kugirango bakore neza mubihe byose bishoboka. Kugirango ubigereho kwizerwa, igice cyo gusuka ugomba kumenya neza aho ari byiza gusuka ibikurikira kandi bibaye ngombwa, hindura umwanya wo guhuza. Kugera ku kuzuza byikora mu buryo bwikora muburyo buhamye bwo kubyara ibintu bimwe ntabwo bigoye. Igihe cyose hakozwe uburyo bushya, inkingi ya mold yimura intera imwe (uburebure bwa mold). Muri ubu buryo, ishami ryuzuye rirashobora kuguma mumwanya umwe, ryiteguye kuzuza ubutaka bukurikira nyuma yumurongo uhagarikwa. Gusa Guhinduranya Kumwanya wo gusuka usabwa kwishyura impinduka mubunini bwa mold biterwa nimpinduka mumikino yo kugereranya umucanga. Gukenera ibyo bihindura neza biherutse kugaragara gushimirwa kumurongo mushya wibicuruzwa byerekana ko imyanya yasutse kugirango ikomeze umusaruro. Nyuma ya buri pour irangiye, umurongo ubumba ukundi kongera ubwonko bumwe, ushyira kubutaka bukurikira habaye kugirango utangire gusuka ibikurikira. Mugihe ibi bibaho, igikoresho cyuzuye gishobora gukemurwa. Mugihe uhindura icyitegererezo, ubunini bwibikoresho birashobora guhinduka, bisaba kwikorera. Bitandukanye na sandbox ya horizontal, aho uburebure bwa sandbox bukosowe, inzira ihagaritse ihagaze neza mubunini bwamabugero kugirango ukomeze umusenyi uhoraho kugirango ugabanye icyitegererezo. Ubu ninyungu zingenzi mugukora neza imikoreshereze myiza kandi ifite ibikoresho byo gukoresha neza, ariko bitandukanya ubunini buhinduranya bituma kugenzura byikora bitoroshye. Nyuma yicyitegererezo, imashini ya disamatic® itangira gutanga icyiciro gikurikira cyibintu byinshi, ariko imashini yuzuza kumurongo iracyaza yuzuza ibibumbanyi byambere, bishobora kugira ubunini butandukanye. Kurwanya ibi, umurongo ubumbaza no kuzuza igihingwa bigomba gukora bidafite akamaro nka sisitemu imwe ya sisitemu, itanga ibibumbanyi byumubiri no gusuka neza. Gusuka kashe nyuma yimiterere. Nyuma yimpinduka, umubyimba wibiro bisigaye hagati yimashini zikodesha bikomeza kuba bimwe. Igice cyo gusuka gikozwe mucyitegererezo cyabanjirije gikomeje kuba kimwe, ariko kubera ko iby'ibikoresho bishya biva mu mashini bikozwe mu buryo bushobora gutera imbere cyangwa ngo bigoranye, umugozi wose urashobora gutera imbere mu ntera itandukanye muri buri cyiciro gishya. Ibi bivuze ko hamwe na buri mugongo wa mashini yo kugimba, sisitemu idafite ikiruhuko igomba guhindura umwanya wo kwitegura mugutegura ubutaha. Nyuma yicyiciro cyabanje gusukwa, ubunini bwibikoresho byongeye guhora kandi bikaba umusaruro uhamye. Kurugero, niba ubumo bushya ari 150mm bubyimbye aho kuba 200mm yijimye, igikoresho cyo gusuka kigomba kwimuka kuri mashini yabumbamo hamwe na farashi yo kugaburira kugirango ibe mumwanya wukuri. . Kugirango igikojo gitere kwitegura gusuka mugihe inkingi ya mold ihagaritse kugenda, umugenzuzi wibiti yuzuza agomba kumenya neza icyo burya buzasuka nigihe nigihe kizagera mukarere. Ukoresheje icyitegererezo gishya gitanga ibibumbaro byijimye mugihe uhagaritse imbibi, sisitemu igomba gushobora guta imirima ibiri muruziga rumwe. Kurugero, mugihe ukora dild 400mm dild hanyuma usuka mold ya diameter ya 200m, igikoresho gisuka kigomba kuba 200mm kure yimashini ihindura kuri buri mold yakozwe. Mugihe kimwe na 400mm stroke izasunika bibiri byumubiri 200mm ya diameter kuva mukarere gashoboka. Muri iki kibazo, imashini yo kugimbaza igomba gutegereza kugeza igikoresho cyuzuye cyuzuye cyarangije gusuka mold ebyiri 200mm mbere yo kujya munzuye. Cyangwa, mugihe cyoroheje, pourer igomba kuba ishobora gusimbuka isuka rwose muri kazu mugihe ugisuka ibibumbanyi. Kurugero, mugihe ukora diameter ya 200mm hanyuma usuka dild 400mm dild, ushyira dild nshya mukarere kasuka bivuze ko ibibumba bibiri 200mm bigomba gukorwa. Gukurikirana, kubara hamwe no guhanahana amakuru birasabwa kugirango bibumbanwe kandi bisukeho kugirango bitanga ibibazo bidasubirwaho, nkuko byasobanuwe haruguru, byerekanaga ibibazo kubitanga ibikoresho mubihe byashize. Ariko ukengure imashini zigezweho, sisitemu ya digital hamwe nubushakashatsi bwiza, gusuka ibidashira birashobora kuba (kandi byarabaye) byagezweho vuba hamwe nibikorwa bike. Icyifuzo nyamukuru ni uburyo bumwe bwa "Ibaruramari" ryibikorwa, itanga amakuru ajyanye na buri fomu mugihe cyukuri. Moder ya Disa® | Cim (mudasobwa ihuriweho na module) igera kuri iyi ntego yandika buri mold yakozwe kandi ikurikirana ingendo zayo binyuze mumurongo utanga umusaruro. Nkibibazo byigihe, bitanga urukurikirane rwimirongo ibiri ya Campleam Kubara umwanya wa buri mold na nozzle yayo kumurongo wa kabiri. Nibiba ngombwa, ihana amakuru mugihe nyacyo hamwe na sisitemu yo kuzuza ibimera nibindi bya sisitemu kugirango ugere ku guhuza neza. Sisitemu ya Disa ikuramo amakuru yingenzi kuri buri mod deldase ya cim, nkubunini bwa mold kandi bushobora / budashobora gusukwa, no kuyuzuza sisitemu yo kuzuza ibimera. Ukoresheje aya makuru yukuri (yakozwe nyuma yubutaka burangiye), pourer irashobora kwimura inteko yo guhumeka neza mbere yuko mold ikagera, hanyuma itangire gufungura inkoni yo guhagarara mugihe ifu ikomeje kugenda. Mold igeze mugihe cyo kwakira icyuma gituruka ku gihingwa gisuka. Iki gihe cyiza ningirakamaro, ni ukuvuga gushonga bigera ku gikombe gisuka neza. Igihe cya pour nicyo gihuru gisanzwe, kandi mugihe cyuzuye intangiriro yo gusuka, ibihe byizunguruka birashobora kugabanuka kuri cumi na kimwe cya kabiri. Sisitemu yo kudoda nayo ihererekanya amakuru ajyanye na mashini ibumba, nko kugereranya ubumuga hamwe nigitutu cyo gutera inshinge, kimwe namakuru yo gutunganya, kuri monitizer® | Cim. Na none, monitizer® | Cim yakira kandi akabika ibipimo byiza-bikomeye kuri buri butaka buva mu gihingwa cyuzuye, nko gusukura ubushyuhe, kandi inzira yo gusuka, hamwe na intsinzi. Ibi bituma impapuro zihariye zizirikana nkibibi kandi zitandukanijwe mbere yo kuvanga muri sisitemu yo kunyeganyega. Usibye kwikorera imashini zikodesha, imirongo yo kubumba no guta, monizer® | Cim atanga inganda 4.0 - Ubwumvikane bushyingirwa bwo kugura, kubika, gutanga raporo no gusesengura no gusesengura. Gucunga Gushingana birashobora kubona raporo zirambuye kandi ugacisha bugufi mumakuru kugirango ukurikirane ibibazo byubuzima no gutwara ibintu bishobora gutera imbere. Inzu ya ORTRAnder Casting Casting Casting Casting Caresing Carting Ortrandender EarsenTte ni urufatiro rwumuryango mu Budage ubwo bwidozi mu buryo bwihariye, ibihugu biremereye byo mu nyuma, n'ibikorwa remezo biremereye, hamwe n'ibikorwa remezo by'imashini. Uwashinze ibyuma bitanga Icyuma, Igipfukisho Cyuma kandi Igishushanyo Cyizahabu kandi gitanga toni zigera ku 27.000 zo mu birori byiza cyane ku mwaka, bikora amasaha abiri y'iminsi itanu mu cyumweru. OrTrander ikora induc enye 6-tonne ishonga itanura hamwe n'imirongo itatu yo kubumba, itanga toni zigera kuri 100 zo mu gitozo kumunsi. Ibi birimo umusaruro mugufi wiruka isaha imwe, rimwe na rimwe bike kubakiriya bakomeye, niko inyandikorugero igomba guhinduka kenshi. Kunoza ubuziranenge no gukora neza, Umuyobozi mukuru Bernd H. Williams-Igitabo cyashoye ibikoresho gikomeye mu gushyira mu bikorwa automation no gusesengura. Intambwe yambere kwari ugukora imyitozo yo gushonga no gutaka, kuzamura itanura ryabatatu rikoresha sisitemu igezweho, ikubiyemo tekinoroji ya 3D, incuvation nubushyuhe nubushyuhe nubushyuhe nubucuruzi nubushyuhe nubushyuhe nubushyuhe nubushyuhe nubushyuhe nubushyuhe nubucuruzi nubucuruzi. ITAnura, kubumba no guta imirongo ubu iragenzurwa na gahunda kandi ihuza, ikora hafi yikora. Iyo imashini ihindura ihindura icyitegererezo, umugenzuzi w'isuka isuka gusana Disa Monitizer® | Sim Sisitemu y'ibipimo bishya bya Mold. Ukurikije amakuru ya Disa, umugenzuzi usuka ababara aho agomba gushyira igituba node yohereza kuri buri gususutse. Izi neza mugihe mold nshya ya mbere igeze kubwuzu bwuzuye kandi mu buryo bwikora ihinduka kubice bishya byuganwa. Niba JIG igeze kumpera yinkongoro yacyo igihe icyo aricyo cyose, imashini ya digicatic irahagarara kandi jig ihita igaruka. Iyo ifumbire mishya ikuwe muri mashini, umukoresha araburizwa kugirango akemure neza ko ari muburyo bukwiye. Inyungu zo kunyura mu maboko gakondo cyangwa uburyo buke bwikora burashobora kuvamo igihe cyo kubyaza umusaruro mugihe cyimiterere yicyitegererezo, byanze bikunze byanze bikunze no guhinduranya byihuse kumashini yo kubumba. Intoki gusubiramo pourer no gusuka ibibumba biratinda, bisaba abakora benshi, kandi bakunze guhanga amakosa nkaya. OrTrander yasanze iyo icupa n'intoki, amaherezo abakozi be bananiwe, babuze kwibanda, kandi bakora amakosa, nko gucika intege. Kwishyira hamwe kwabukira no gusuka bishoboza byihuse, byinshi bihamye kandi byimiterere-bihamye mugihe bigabanya imyanda nigihe cyo kumanura. Hamwe na ortrandender, kuzura mu buryo bwikora Kurandura iminota itatu mbere kugirango uhindure umwanya wo kuzuza igice cyuzuye mugihe cyimico. Inzira yose yo guhinduka ikoreshwa mugufata iminota 4.5, Bwana Williams-Igitabo cyatangaje. Munsi yiminota ibiri uyumunsi. Muguhindura moderi ya 8 na 12 kuri shift, abakozi ba ortrandender ubu bamara iminota 30 kuri shift, igice kimwe na mbere. Ubwiza bwongerewe binyuze mububasha bukomeye nubushobozi bwo gukomeza guhitamo inzira. OrTrander yagabanije imyanda hafi 20% mutangiza amasasu adafite. Usibye kugabanya igihe mugihe uhindura icyitegererezo, ibicuruzwa byose bibumba kandi bisaba abantu babiri gusa aho kuba bitatu byabanjirije. Kuri guhinduranya, abantu batatu barashobora gukoresha imirongo ibiri yuzuye umusaruro. Gukurikirana ni abakozi hafi ya bose bakora: usibye guhitamo icyitegererezo gikurikira, bacunga uruvange ruvanze no gutwara ibishonge, bafite imirimo mibindi. Indi nyungu nigabanywa bakeneye abakozi b'inararibonye, ​​bigoye kubona. Nubwo kwikora bisaba amahugurwa amwe, aha abantu amakuru yingenzi bakeneye kugirango bafate ibyemezo byiza. Mu bihe biri imbere, imashini zishobora gufata ibyemezo byose. Inyungu zamakuru ziva mu guta ku bushobozi igihe zagerageza kunoza inzira, ishyirwa mu bikorwa akenshi baravuga bati: "Dukora ikintu kimwe kimwe, ariko n'ibisubizo bitandukanye." Batera rero ku bushyuhe bumwe kandi buringanire amasegonda 10, ariko catings zimwe na zimwe kandi ni mbi. Mugukongeramo sensor yikora, gukusanya amakuru yimiterere yigihe kuri buri gikorwa, no gukurikirana ibisubizo, uburyo bworoshye bwo guhagarika imirongo ijyanye namakuru afitanye isano, kugirango byoroshye kumenya urunigi rwibitera mugihe ubuziranenge butangira kwangirika. Kurugero, niba bitunguranye bitunguranye bibaye mugice cya feri, abayobozi barashobora kugenzura vuba ko ibipimo biri mubipimo byemewe. Kuberako abashinzwe imashini babumba, batera ibiti nibindi bikorwa nkibitambaro numucanga bitanga birashobora gusesengura kugirango umenye umubano wose, kuva mumiti yumucanga kugeza kumwanya wanyuma wubutaka. Urugero rumwe rushoboka nuburyo bwo gusuka nubushyuhe bigira ingaruka kuri mold yuzuza buri cyitegererezo kugiti cye. Ububiko bwavuyemo nabwo butera urufatiro rwo gukoresha uburyo buzaza bwo gusesengura isesengura ryimodoka nkamashini nubushakashatsi bwubukorikori (AI) kugirango bisobanura inzira. Ortrandender ikusanya amakuru mugihe nyacyo binyuze mumashini yimashini, sensor ibipimo hamwe nicyitegererezo cyibizamini. Kuri buri palding, hafi ibipimo igihumbi byegeranijwe. Mbere, byanditse gusa igihe gisabwa kuri buri suwita, ariko ubu irazi neza urwego rwagati rufite ibipimo byingirakamaro gusuzuma ibindi bipimo, kimwe nubwiza bwa nyuma bwo gutakaza. Amazi yamenetse kuva kugasuka kazzle mugihe ubumuga bwuzuye, cyangwa ni urusaku rwuzuyemo urwego ruhoraho mugihe cyuzuye? OrTrander itanga ibihembo bitatu kugeza kuri miliyoni eshatu kumwaka kandi byakusanyije umubare munini wamakuru. Ortrander ibika amashusho menshi ya buri suka muguteye amasuka mugihe cyibibazo byiza. Kubona uburyo bwo guhita bigereranya aya mashusho ni intego izaza. Umwanzuro. Icyarimwe wikora kugirango ushyireho kandi usuke ibisubizo muburyo bwihuse, ubwiza buhamye nubutaka buke. Hamwe nuburyo bworoshye kandi bwikora Guhindura, umurongo utanga umusaruro wigenga, bisaba imbaraga zintangiriro gusa. Kubera ko umukoresha aranga uruhare mu kugenzura, abakozi bake barasabwa. Ububiko butagira ingano bukoreshwa ahantu henshi kwisi kandi birashobora gukoreshwa kubidukikije byose bigezweho. Buri washinze hazakenera igisubizo gitandukanye gato gikenewe, ariko ikoranabuhanga ryo kubishyira mubikorwa neza, riboneka mu disa na mugenzi wacyo dusutse, kandi ntisaba akazi kenshi. Imirimo yihariye irashobora gukorerwa. Kwiyongera gukoresha ubwenge bwubukorikori nubufasha bwubwenge mu nshingano buracyari mu cyiciro cyo kwipimisha, ariko nkuko ishyirwa na inzibacyuho mu myaka ibiri n'itatu mu myaka ibiri iri imbere, inzibacyuho zizihuta zizihuta cyane. This solution is currently optional, however, as data intelligence is the best way to optimize processes and improve profitability, greater automation and data collection is becoming standard practice rather than an experimental project. Kera, umutungo ukomeye washinze ni icyitegererezo cyacyo nubunararibonye bwabakozi bayo. Noneho ko amasaro adafite agaciro ahujwe nigutange byinshi ninganda 4.0 sisitemu, amakuru arimo kuba inkingi ya gatatu yo gutsinda.
-Warakoze mbikuye ku mutima Pour-Tech na Ortrandender Eisenhütte kubitekerezo byabo mugihe cyo gutegura iki kiganiro.
Nibyo, ndashaka kwakira akanyamakuru ka Bi-buri cyumweru-umubumbe hamwe namakuru yose agezweho, ibizamini na raporo kubicuruzwa nibikoresho. Wongeyeho akanyamakuru kadasanzwe - byose hamwe no guhagarika kubuntu igihe icyo aricyo cyose.