Ibishingwe bigenda byiyongera kubikorwa byogukoresha amakuru kugirango bigere ku ntego ndende zujuje ubuziranenge, imyanda mike, igihe kinini nigihe gito.Byuzuye byuzuye muburyo bwa sisitemu yo gusuka no kubumba (casting seamless) bifite agaciro cyane cyane kubishingwe bihura nibibazo byumusaruro mugihe gikwiye, kugabanya ibihe byizunguruka hamwe nimpinduka zikunze kugaragara.Hamwe na sisitemu yo gushushanya no guteranya sisitemu ihuza hamwe, inzira yo gukina iba yihuta kandi ibice byujuje ubuziranenge bikozwe neza.Uburyo bwo gusuka bwikora burimo gukurikirana ubushyuhe bwo gusuka, kimwe no kugaburira ibikoresho byo gutera no kugenzura buri cyuma.Ibi bizamura ubwiza bwa buri casting kandi bigabanya igipimo cyakuweho.Ihinduramiterere ryuzuye kandi rigabanya ibikenewe kubakoresha bafite uburambe bwimyaka.Ibikorwa nabyo bigira umutekano kuko abakozi bake babigiramo uruhare muri rusange.Iyerekwa ntabwo ari iyerekwa ry'ejo hazaza;Ibi biraba ubu.Ibikoresho nka automatike yimashini na robo, ikusanyamakuru hamwe nisesengura byahindutse mumyaka mirongo, ariko iterambere ryihuse vuba aha hamwe niterambere ryimikorere ihendutse yo kubara hamwe ninganda zitezimbere 4.0 zikoresha imiyoboro hamwe na sisitemu yo kugenzura.Ibisubizo hamwe nabafatanyabikorwa ubu bashoboza gushinga ibikorwa remezo bikomeye, byubwenge kugirango bashyigikire imishinga irarikira, bahuze ibikorwa byinshi byigenga byigenga kugirango bahuze imbaraga zabo.Kubika no gusesengura amakuru yimikorere yakusanyirijwe hamwe na sisitemu zikoresha, zishyizwe hamwe nazo zifungura umuryango wizuba ryiza ryamakuru-aterwa no gukomeza gutera imbere.Fondasiyo irashobora gukusanya no gusesengura ibipimo byakozwe mugusuzuma amakuru yamateka kugirango ibone isano hagati yabo nibisubizo byakozwe.Igikorwa cyikora noneho gitanga ibidukikije biboneye aho iterambere ryose ryagaragajwe nisesengura rishobora kugeragezwa neza kandi vuba, kwemezwa kandi aho bishoboka, bigashyirwa mubikorwa.
Ibibazo bitagira ingano Bitewe nuburyo bugenda bugera ku gihe gikwiye, abakiriya bakoresha imirongo ya DISAMATIC® akenshi bagomba guhindura moderi kenshi hagati yitsinda rito.Ukoresheje ibikoresho nka Automatic Powder Changer (APC) cyangwa Changer Powder Changer (QPC) kuva DISA, inyandikorugero zirashobora guhinduka muminota mike.Mugihe ibintu byihuta byihuta bibaho, icyuho mubikorwa gikunda guhinduka kugisuka - igihe gisabwa cyo kwimura intoki tundish gusuka nyuma yimiterere ihinduka.Kutagira ikinamico nuburyo bwiza bwo kunoza iyi ntambwe yo gukina.Nubwo gukina akenshi bimaze kuba igice cyikora, automatisation yuzuye isaba guhuza sisitemu yo kugenzura umurongo wibumba hamwe nibikoresho byuzuza kugirango bikore neza rwose mubihe byose bishoboka.Kugirango ubigereho byizewe, igice gisuka kigomba kumenya neza aho ari umutekano gusuka ibishushanyo bikurikiraho, nibiba ngombwa, uhindure umwanya wikintu cyuzuye.Kugera kubikorwa byikora byikora muburyo butajegajega butunganijwe muburyo bumwe ntabwo bigoye.Igihe cyose gikozwe gishya, inkingi yububiko igenda intera imwe (ubunini bwububiko).Muri ubu buryo, ibice byuzuza birashobora kuguma mumwanya umwe, byiteguye kuzuza ubutaha bwubusa nyuma yumurongo wumusaruro uhagaritswe.Gusa bike byahinduwe kumwanya wo gusabwa birasabwa kugirango hishyurwe impinduka mubyimbye byatewe nimpinduka zo kugabanuka kwumucanga.Gukenera ibyo byiza byahinduwe vuba aha byaragabanutse bitewe nuburyo bushya bwo gutondekanya umurongo butuma imyanya yo gusuka iguma ihamye mugihe cyumusaruro uhoraho.Nyuma yo gusuka kwuzuye, umurongo wo gushushanya wongeye kwimura inkoni imwe, ugashyira ubutaha bwubusa kugirango utangire gusuka gukurikira.Mugihe ibi bibaho, igikoresho cyuzuye gishobora kuzuzwa.Mugihe uhinduye icyitegererezo, ubunini bwububiko burashobora guhinduka, bisaba kwikora.Bitandukanye na sandbox itambitse, aho uburebure bwumusenyi butunganijwe, inzira ihagaritse DISAMATIC® irashobora guhindura ubunini bwikibumbano nubunini nyabwo bukenewe kuri buri cyiciro cyikitegererezo kugirango igumane umucanga uhoraho ugereranije nicyuma kandi ubaze uburebure by'icyitegererezo.Iyi ninyungu nini muburyo bwiza bwo gutoranya neza no gukoresha umutungo, ariko ubunini butandukanye butuma igenzura ryikora ryikora cyane.Nyuma yo guhindura icyitegererezo, imashini ya DISAMATIC® itangira kubyara icyiciro gikurikira cyububiko bumwe, ariko imashini yuzuza kumurongo iracyuzuza ibishushanyo mbonera byabanjirije, bishobora kuba bifite ubunini butandukanye.Kurwanya ibi, umurongo wo kubumba no kuzuza uruganda bigomba gukora bidasubirwaho nka sisitemu imwe ihuriweho, itanga ibishushanyo byubugari bumwe kandi bisuka neza.Gusuka bidasubirwaho nyuma yimiterere ihinduka.Nyuma yo guhindura imiterere, ubunini bwububiko busigaye hagati yimashini zibumba buguma ari bumwe.Igice cyo gusuka cyakozwe muburyo bwabanje gikomeza kuba kimwe, ariko kubera ko ibishushanyo bishya biva mu mashini ibumba bishobora kuba binini cyangwa binini, umugozi wose urashobora gutera imbere mu ntera zitandukanye muri buri cyiciro - kugeza ku bunini bwuburyo bushya.Ibi bivuze ko hamwe na buri cyuma cyimashini ibumba, sisitemu yo gutoranya idafite icyerekezo igomba guhindura imyanya yo gukina kugirango yitegure gukurikira.Nyuma yicyiciro cyabanjirije gusukwa, ubunini bwububiko bwongeye guhinduka kandi umusaruro uhamye urakomeza.Kurugero, niba ifumbire mishya ifite uburebure bwa mmmm 150mm aho kuba 200mm yubushyuhe yari ikiri gusukwa mbere, igikoresho cyo gusuka kigomba gusubira inyuma 50mm cyerekeza kumashini ibumba hamwe na buri cyuma cyimashini ibumba kugirango kibe mumwanya mwiza wo gusuka..Kugirango igihingwa gisuka gitegure gusuka mugihe inkingi yibumba ihagaritse kugenda, umugenzuzi wuruganda rwuzuza agomba kumenya neza ifumbire izasukamo nigihe nigihe izagera mugisuka.Ukoresheje icyitegererezo gishya gitanga umubyimba mwinshi mugihe utera ibinure, sisitemu igomba kuba ishobora gutera ibishushanyo bibiri muruziga rumwe.Kurugero, mugihe ukora umubyimba wa 400mm ya diametre hanyuma ugasuka 200mm ya diametre, igikoresho cyo gusuka kigomba kuba kiri 200mm kure yimashini ibumba kuri buri cyuma cyakozwe.Igihe kimwe, 400mm ya stroke izasunika ibice bibiri bya mm 200 bituzuye bivuye ahantu hashobora gusuka.Muri iki gihe, imashini ibumba igomba gutegereza kugeza igihe igikoresho cyuzuza kirangije gusuka ibishushanyo bibiri 200mm mbere yo kwimukira kumurongo ukurikira.Cyangwa, mugihe ukora ibishushanyo bito, uwasutse agomba kuba ashobora gusimbuka isuka rwose mukuzenguruka mugihe agisuka ibibyimba byinshi.Kurugero, mugihe ukora umubyimba wa 200mm wa diametre hanyuma ugasuka 400mm ya diametre, gushyira ibishushanyo bishya bya 400mm bya diametre ahantu hasukwa bivuze ko hagomba gukorwa ibice bibiri bya 200mm.Gukurikirana, kubara no guhanahana amakuru bisabwa kugirango sisitemu ihuriweho hamwe no gusuka kugirango itange ibibazo bidafite ibibazo, nkuko byasobanuwe haruguru, byagaragaje imbogamizi kubatanga ibikoresho byinshi mubihe byashize.Ariko dukesha imashini zigezweho, sisitemu ya sisitemu nibikorwa byiza, gusuka bidasubirwaho birashobora kugerwaho (kandi byagezweho) byihuse hamwe nuburyo buke.Igisabwa nyamukuru nuburyo bumwe bwa "comptabilite" yuburyo, butanga amakuru ajyanye na buri fomu mugihe nyacyo.DISA's Monitizer® | Sisitemu ya CIM (Computer Integrated Module) igera kuri iyi ntego yandika buri gishushanyo cyakozwe no gukurikirana imigendekere yacyo binyuze kumurongo.Nkibikorwa byigihe, bitanga urukurikirane rwibihe byashizweho kashe yamakuru abara umwanya wa buri kibumbano na nozzle yayo kumurongo wibyakozwe buri segonda.Nibiba ngombwa, ihanahana amakuru mugihe nyacyo hamwe na sisitemu yuzuye yo kugenzura ibihingwa hamwe nubundi buryo kugirango bigerweho neza.Sisitemu ya DISA ikuramo amakuru yingenzi kuri buri gishushanyo kiva mububiko bwa CIM, nkubunini bwububiko kandi bushobora / ntibushobora gusukwa, ikohereza muri sisitemu yo kugenzura ibihingwa byuzuye.Ukoresheje aya makuru yukuri (yakozwe nyuma yububiko bwakuweho), uyasuka arashobora kwimura inteko isuka kumwanya ukwiye mbere yuko ifumbire igera, hanyuma ugatangira gufungura inkoni ihagarara mugihe ifumbire ikomeza kugenda.Ifumbire igera mugihe cyo kwakira icyuma kiva kumurima usuka.Iki gihe cyiza ningirakamaro, ni ukuvuga gushonga bigera ku gikombe gisuka neza.Igihe cyo gusuka nikintu gisanzwe cyo gutanga umusaruro, kandi mugihe cyiza cyo gutangira gusuka, ibihe byizunguruka birashobora kugabanukaho kimwe cya cumi cyamasegonda.Sisitemu yo kubumba DISA nayo ihererekanya amakuru ajyanye nimashini ibumba, nkubunini bwubu hamwe nigitutu cyo gutera inshinge, hamwe namakuru yagutse cyane nko guhagarika umucanga, kuri Monitizer® | CIM.Na none, Monitizer® | CIM yakira kandi ikabika ibipimo ngenderwaho byingenzi kuri buri kibumbano kivuye mu gihingwa cyuzuye, nko gusuka ubushyuhe, gusuka igihe, hamwe nubutsinzi bwibikorwa byo gusuka no gutera.Ibi bituma imiterere yihariye igaragara nkibibi kandi igatandukana mbere yo kuvanga muri sisitemu yo kunyeganyega.Usibye gukoresha imashini zibumba, imirongo ibumba hamwe na casting, Monitizer® | CIM itanga inganda 4.0 zujuje ibyangombwa byo kugura, kubika, gutanga raporo no gusesengura.Ubuyobozi bwumushinga burashobora kureba raporo zirambuye hanyuma ugatobora mumibare kugirango ukurikirane ibibazo byubuziranenge no gutwara ibishobora gutera imbere.Uburambe bwa Ortrander's Seamless Casting Inararibonye Ortrander Eisenhütte ni uruganda rufite uruganda mu Budage ruzobereye mu gukora ibicuruzwa biciriritse, byujuje ubuziranenge bw'ibyuma bikoresha ibinyabiziga, amashyiga y’ibiti aremereye n'ibikorwa remezo, hamwe n'ibice rusange by'imashini.Uruganda rukora ibyuma byumuhondo, ibyuma byangirika hamwe nicyuma cya grafite kandi bigatanga toni zigera ku 27.000 za casting nziza cyane kumwaka, ikora amasaha abiri muminsi itanu mucyumweru.Ortrander ikora itanura enye ya toni 6 zishongesha hamwe nimirongo itatu ya DISA ibumba, itanga hafi toni 100 za casting kumunsi.Ibi birimo umusaruro mugufi w'isaha imwe, rimwe na rimwe bike kubakiriya bakomeye, bityo inyandikorugero igomba guhinduka kenshi.Kugirango hongerwe ubuziranenge no gukora neza, Umuyobozi mukuru Bernd H. Williams-Igitabo yashoye umutungo wingenzi mugushira mubikorwa no gusesengura.Intambwe yambere kwari ugukoresha uburyo bwo gushonga ibyuma no kuyikoresha, kuzamura itanura eshatu zisanzwe zikoreshwa hifashishijwe sisitemu ya pourTECH iheruka, ikubiyemo tekinoroji ya 3D laser, incubation no kugenzura ubushyuhe.Amatanura, gushushanya no gutondeka imirongo ubu bigenzurwa na digitale kandi bigahuzwa, bikora hafi byikora.Iyo imashini ibumba ihinduye icyitegererezo, pourTECH isuka mugenzuzi ibaza DISA Monitizer® | Sisitemu ya CIM kubipimo bishya.Ukurikije amakuru ya DISA, umugenzuzi usuka abara aho washyira node kuri buri gusuka.Irazi neza igihe ifumbire mishya yambere igeze muruganda rwuzura hanyuma igahita ihinduranya uburyo bushya bwo gusuka.Niba jig igeze kumpera ya stroke igihe icyo aricyo cyose, imashini ya DISAMATIC® irahagarara hanyuma jig ihita igaruka.Iyo ifumbire mishya yambere yakuwe muri mashini, uyikoresha araburirwa kugirango abashe kureba neza ko iri mumwanya mwiza.Ibyiza byo guterana bidasubirwaho Uburyo bwa gakondo bwo gutera intoki cyangwa sisitemu zidakomeye zishobora kuvamo igihe cyo gutakaza umusaruro mugihe cyimpinduka zicyitegererezo, byanze bikunze niyo ihinduka ryihuse kumashini ibumba.Intoki gusubiramo isuka no gusuka ibishushanyo birihuta, bisaba ababikora benshi, kandi bikunze kwibeshya nkumuriro.Ortrander yasanze iyo amacupa n'intoki, abakozi be amaherezo barushye, batakaza ibitekerezo, kandi bakora amakosa, nko gutinda.Kwishyira hamwe muburyo bwo kubumba no gusuka bituma byihuta, bihamye kandi byujuje ubuziranenge mugihe ugabanya imyanda nigihe cyo gutaha.Hamwe na Ortrander, kwuzuza byikora bikuraho iminota itatu yabanje gusabwa kugirango uhindure umwanya wuzuza mugihe cyimpinduka zicyitegererezo.Bwana Williams-Book yavuze ko inzira zose zo guhindura zajyaga zifata iminota 4.5.Munsi yiminota ibiri uyumunsi.Muguhindura moderi hagati ya 8 na 12 kuri buri mwanya, abakozi ba Ortrander ubu bamara iminota 30 kuri buri mwanya, kimwe cya kabiri nka mbere.Ubwiza buzamurwa binyuze muburyo bukomeye hamwe nubushobozi bwo guhora tunonosora inzira.Ortrander yagabanije imyanda hafi 20% mugutangiza imyanda.Usibye kugabanya igihe cyo guhindura igihe uhinduye moderi, umurongo wose wo kubumba no gusuka bisaba abantu babiri gusa aho kuba batatu babanjirije.Mugihe kimwe, abantu batatu barashobora gukora imirongo ibiri yuzuye.Kugenzura hafi ya bose abo bakozi bakora: usibye guhitamo icyitegererezo gikurikira, gucunga imvange yumucanga no gutwara ibishonga, bafite imirimo mike yintoki.Iyindi nyungu ni ukugabanuka gukenewe kubakozi bafite uburambe, bigoye kubibona.Nubwo automatike isaba amahugurwa amwe n'amwe, itanga abantu amakuru yingirakamaro bakeneye kugirango bafate ibyemezo byiza.Mugihe kizaza, imashini zirashobora gufata ibyemezo byose.Inyungu ziva mu gutoranya nta kinyabupfura Iyo ugerageza kunoza inzira, inganda akenshi zivuga ziti: "Dukora ikintu kimwe, ariko hamwe nibisubizo bitandukanye."Batera rero ubushyuhe bumwe nurwego amasegonda 10, ariko gukina bimwe nibyiza nibindi bibi.Mugushyiramo ibyuma byikora, gukusanya amakuru-yashyizweho kashe kuri buri kintu cyibikorwa, no kugenzura ibisubizo, sisitemu ihuriweho hamwe itangiza urunigi rwamakuru ajyanye nibikorwa, byoroshye kumenya impamvu zitera mugihe ubuziranenge butangiye kwangirika.Kurugero, niba ibintu bitunguranye bibaye mugice cya disiki ya feri, abayobozi barashobora kugenzura byihuse ko ibipimo biri mumipaka yemewe.Kuberako abagenzuzi kumashini ibumba, uruganda rukora nibindi bikorwa nkitanura hamwe nivanga ryumucanga bikorera hamwe, amakuru batanga arashobora gusesengurwa kugirango hamenyekane umubano mubikorwa byose, uhereye kumiterere yumucanga kugeza kurwego rwanyuma rwa casting.Urugero rumwe rushoboka nuburyo gusuka urwego nubushuhe bigira ingaruka kumyuzure kuri buri cyitegererezo.Ububikoshingiro bwavuyemo nabwo bushiraho urufatiro rwo gukoresha ejo hazaza hifashishijwe tekinoroji yisesengura nko kwiga imashini n'ubwenge bwa artile (AI) kugirango hongerwe inzira.Ortrander ikusanya amakuru yimikorere mugihe nyacyo ikoresheje imashini yimashini, ibipimo bya sensor hamwe nicyitegererezo.Kuri buri gicapo, ibyegeranyo bigera ku gihumbi.Mbere, byandikaga gusa igihe gisabwa kuri buri gusuka, ariko ubu izi neza urwego urwego rwo gusuka ruri buri segonda, bituma abakozi babimenyereye basuzuma uburyo iki kintu kigira ingaruka kubindi bipimo, ndetse nubwiza bwa nyuma bwa casting.Amazi yavomwe mumasuka asuka mugihe ifumbire yuzuye, cyangwa isuka isuka yujujwe hafi kurwego ruhoraho mugihe cyo kuzuza?Ortrander itanga miriyoni eshatu kugeza kuri eshanu kumwaka kandi yakusanyije amakuru menshi.Ortrander ibika kandi amashusho menshi ya buri gusuka mububiko bwa pourTECH mugihe habaye ibibazo byiza.Gushakisha uburyo bwo guhita ugereranya aya mashusho nintego yigihe kizaza.Umwanzuro.Icyarimwe cyikora cyikora no gusuka ibisubizo mubikorwa byihuse, ubuziranenge buhoraho hamwe n imyanda mike.Hamwe no gutondeka neza no guhinduranya byikora, umurongo utanga umusaruro ukora byigenga, bisaba imbaraga zintoki gusa.Kubera ko umukoresha afite uruhare rwo kugenzura, harasabwa abakozi bake.Kasting idafite ubu ikoreshwa ahantu henshi kwisi kandi irashobora gukoreshwa mubishingwe byose bigezweho.Buri ruganda ruzakenera igisubizo gitandukanye gato kijyanye nibyo rukeneye, ariko tekinoroji yo kubishyira mu bikorwa iragaragaye neza, kuri ubu iboneka muri DISA na mugenzi we pour-tech AB, kandi ntibisaba akazi kenshi.Imirimo yihariye irashobora gukorwa.Kwiyongera kwubwenge bwubwenge hamwe nubwikorezi bwubwenge mubishingwe biracyari mukigeragezo, ariko nkuko fondasiyo na OEM bikusanya amakuru menshi hamwe nuburambe bwinyongera mumyaka ibiri cyangwa itatu iri imbere, inzibacyuho yihuta yihuta cyane.Iki gisubizo kuri ubu nticyemewe, ariko, nkubwenge bwamakuru ninzira nziza yo kunoza inzira no kuzamura inyungu, gukoresha mudasobwa nyinshi no gukusanya amakuru birahinduka imyitozo isanzwe aho kuba umushinga wubushakashatsi.Mubihe byashize, umutungo ukomeye wumushinga wari icyitegererezo nuburambe bwabakozi bayo.Noneho ko gutoranya bidasubirwaho byahujwe na sisitemu nini yo gutangiza no gukora inganda 4.0, amakuru arahinduka vuba nkinkingi ya gatatu yo gutsinda.
- Turashimira byimazeyo pour-tech na Ortrander Eisenhütte kubitekerezo byabo mugihe cyo gutegura iki kiganiro.
Nibyo, ndashaka kwakira ibinyamakuru byicyumweru-Umushinga-Umubumbe wamakuru hamwe namakuru yose agezweho, ibizamini na raporo kubicuruzwa nibikoresho.Ongeraho ibinyamakuru bidasanzwe - byose hamwe no guhagarika kubusa igihe icyo aricyo cyose.
Igihe cyo kohereza: Ukwakira-05-2023